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Pneumatic Conveying Systems

Mechcon has know-how, experience and technology for advanced powder and granular handling solutions and sources high quality components to configure the best conveying system for the food, dairy, pharmaceutical and chemical industries.


  • Pressure Conveying – Lean Phase
  • Pressure Conveying – Dense Phase
  • Vacuum Conveying – Lean Phase
  • Vacuum Conveying – Dense Phase

Food, Dairy & Confectionery - All ingredients automatically under control:

Our systems weigh all ingredients in a recipe to the nearest gramme then forward them for further processing – an entirely automatic process right from delivery of raw materials. Quality is our highest priority at all times. All machines are easy to clean and comply with all current hygiene specifications.

Technology - External / internal silos, tanks, containers & container systems, protective suction / pressure delivery systems, screening systems, filling stations for bags and big bags, loading stations for bags, big bags and drums, suction weighing systems.

Pharmaceuticals - Safety matters:

Product quality occupies first place in this sensitive segment. We achieve consistent composition through ultra- - precision weighing and precise metering in fully - automatic production lines.
Chemicals - Transparency: the key to process safety

Flexibility, speed and precision are key factors in the automatic delivery of chemical substances for achieving consistently high quality, absolute compliance with the recipe. Automatic, dust - free delivery of all raw materials such as resins, fillers and additives creates a set of humane, ergonomic working conditions for the operator. Our systems are able to sustain high standards of metering and weighing precision even when contending with large batches and high throughput rates.

Technology - External / internal silos, loading station for bags, big bags, filling stations for bags and big bags, Special closed big bag emptying systems, containers & container systems, drums, suction weighing systems etc.

Pneumatic Conveying Systems

Pneumatic Conveying Systems
  • Pneumatic Conveying Systems
  • Pneumatic Conveying Systems
  • Pneumatic Conveying Systems
  • Pneumatic Conveying Systems
  • Pneumatic Conveying Systems
  • Pneumatic Conveying Systems
  • Pneumatic Conveying Systems
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Approx. Price: Rs 2 Lakh / SetGet Latest Price

Product Details:

Minimum Order Quantity1 Set
CapacityAs per customer
Product TypePneumatic Conveying Systems
Automation GradeAutomatic
ConditionNew
MaterialStainless Steel
DesignCustomized
Conveying Distanceup to 100 meter
Conveying SystemLean,Dense and Vacuum Conveying
BrandMechcon

Pressure Conveying - Lean Phase

 

Lean or dilute phase pressure conveying systems one of the most common conveying methods used for powders and granules, such as sugar or flour. The system uses positive displacement blowers - providing air at up to 1 Bar (g) - to convey materials through a pipeline to a destination where the air and product are separated by a filter.

Features:

Ideal for materials that are smooth and robust with a light bulk density.

  • Commonly used for dosing and continuous weighing systems.
  • A wide range of convey rates and distances that can be tailored to the materials being delivered.
  • The ability to convey materials from single or multiple sites to multiple destinations
  • The low operating pressures allow less expensive pipelines and fittings to be used
  • A simplistic and economical design,

Options

  • Air filtration, De- humidification and cooling systems
  • Inline sifting, Sampling, De -lumping, metal detection and magnetic separation systems 
  • weighing and dosing equipment
  • Special feeding systems for cohesive, sticky or lumpy products and other special properties
  • Easy for cleaning design
  • Stainless steel construction for sanitation or corrosion resistance 
  • Stepped lines to reduce terminal velocities, abrasion and degradation.

Pressure Conveying - Dense Phase

Dense Phase Pressure Conveying Systems generally use compressed air in between 1 Bar (g) to push materials through a conveying line to its destination where the air and product are separated. The product extrudes through the pipeline, initially at a low velocity, and gradually accelerates towards the destination.

Typical System - Generally operate on a batch basis

  • Fill the pressure vessel unit with product to be conveyed
  • Pressurize with compressed air
  • Open the discharge valve until the product has been conveyed out
  • Close the discharge valve and refill the vessel.
  • A panel of supplementary air valves and sensors with correct fluidization is used to control the air pressure in the pipe and the velocity of the material at intervals throughout the system to ensure the smooth conveying of the material. This also allows the flow of the material to be stopped and started again with relative ease.

 Features:

  • A high conveying rate and distance, but sacrifices low convey velocity
  • The ability to convey materials from a single point to multiple destinations.
  • The ability to convey fragile, heavy or abrasive materials

Options

To optimize the system, various techniques can be used to reduce compressed air consumption and cost, and additional options for specialized applications are available: 

 Twin vessels to provide continuous conveying 

  • Line boosters to assist conveying 
  • Air injectors to fluidize materials to reduce friction 
  • Pulsed air injection to break up the product flow into discrete slugs 
  • Vibration to loosen cohesive powders prior to conveying 
  • Inline sampling, De-lumping, metal detection and magnetic separation systems 
  • stepped lines to reduce terminal velocities, abrasion and degradation 
  • stainless Steel construction for sanitation or corrosion resistance 
  • Polished designs as per FDA standards with ease of cleaning facility.
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Vacuum Dilute Conveying System

Vacuum Dilute Conveying System
  • Vacuum Dilute Conveying System
  • Vacuum Dilute Conveying System
  • Vacuum Dilute Conveying System
  • Vacuum Dilute Conveying System
  • Vacuum Dilute Conveying System
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Approx. Price: Rs 5 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
Capacity2 to 5 Ton
Product TypePneumatic Conveying System
Automation GradeAutomatic
Power Source380/440 V
Model No.VCS
ConditionNew
Power10.5 kW
MaterialStainless Steel
Voltage410 V
DesignCustomized
BrandMechcon
Pressure100 psi

Vacuum Conveying - Lean Phase

Lean Phase Vacuum Conveying systems mainly use exhausters that provide up to a 50% vacuum to deliver the material through a conveying line to receiving vessel where the air and product are filtered and separated. For lower capacity, Fans may also be used as the base force.

System Operation

  • The fans or positive displacement exhausters are activated, causing a vacuum to be formed in the system.
  • Material is fed into the system; with a rotary valve airlock (or screw feeder) if metering or dosing is required.
  • The material is carried by the vacuum and delivered to a receiving vessel.
  • Filters then extract the material from the air and the product is then transported to its destination.

Features:

  • A low to moderate conveying rate and distance, usually at a short distance with low capacity.
  • Suitability for conveying materials which tend to pack or compress under pressure.
  • Reduces dust hazard in the unlikely event of a system leak.
  • Allows material to be weighed and dosed if required.
  • Ability to convey materials from multiple sites to a single location.

This method is frequently used for central vacuum cleaning systems or to draw product from multiple silos and other applications that require a reticulated network of vacuum pipes to convey product to a single collection point.

Applications

Such as wood shavings or fibre material, as well as toxic materials which are hazardous in the workplace.

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Powder Transfer System

Powder Transfer System
  • Powder Transfer System
  • Powder Transfer System
  • Powder Transfer System
  • Powder Transfer System
  • Powder Transfer System
  • Powder Transfer System
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Approx. Price: Rs 4 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
Automatic GradeAutomatic, Semi-Automatic
DesignCustomized
Capacity0.3 TPH- 0.5 TPH,0.3 TPH- 2 TPH
MaterialStainless Steel
BrandMechcon
NoiseBelow 60 dB
Power5.5 kW- 7.5 kW

The PTS – Powder Transfer System offered by Mechcon Technologies is an exceptionally effective and reliable method of transferring and dispensing both dry and wet powders and granules. Its unique filtration concept with a flat membrane and cartridge membrane makes it the only vacuum dense-phase system suitable for large number of powders.

Powder Transfer System Benefits:
  • Contained Product Transfer
  • Ease of Bin Filling and Discharging
  • Ease of Cleaning

Features
  • Empties or fills all process equipment (including reactors, dryers and centrifuges)
  • Transfers all powders (sticky, fine, non-free flowing, hygroscopic, humid, etc.)
  • Charges directly into closed vessels under vacuum or pressure ·
  • Easy to install, operate and maintain
  • Uses flexible hose for material suction with FDA approvals
  • Totally hygienic.
  • Operator no longer exposed to a reactive environment
  • Creation of electrostatic charges is strongly reduced as hos is statistically earthen.
  • It’s a solution for mobile convening.

Vacuum conveying - Working principle
  • Creation of a permanent under pressure inside the separator
  • Suction of the powder from the supply hopper (bag, IBC, silo, etc…)
  • Cyclone filling, up to the level sensor or till the predetermined time.
  • Opening of the discharge valve
  • Powder discharge and cleaning of the separator’s filter, using a gas blow-back
  • During all the transferring the filter clogging is controlled by a differential pressure transmitter

Following are the advantages of vacuum conveying system over pressure conveying system
  • Economical Solution
  • Easy to install and operate
  • No moving parts in contact with the material to be conveyed
  • Complete close system, which allows product and environmental protection
  • Generally preferred for delicate and dangerous products quite safely
  • Able to transfer a wide range of products (fine, non-free flowing, hygroscopic, sticky powders)
  • Transfer capacity from few kg to 4 ton per hour
  • Safe conveying of API/HAPI’s - up to OEB5
  • Low footprint
  • Filtration surface in function of the application
  • Integrated hi efficiency in-line filter cleaning system
  • Minimal or No tools required to disassemble the unit
  • Easy to clean
  • GMP and ATEX compliant

Mechcon PTS Models
Sr. NoModel NoTransfer Capacity
2PTS-1500.5 TPH – 0.75 TPH
3PTS-2000.75 TPH – 1.25 TPH
4PTS-2501.25 TPH – 2 TPH
5PTS-3002 TPH – 2.5 TPH
6PTS-3502.5 TPH – 3 TPH
7PTS-4003 TPH – 4 TPH
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Reach Us
Vijay Bhosale (Director)
Plot No. PAP W58/1, Chakan Industrial Estate, Phase 2 Village Varale, Taluka Khed
Pune- 410501, Maharashtra, India



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